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The Zenit Pro Direct was the main feature at Auto-Gaz Centrum’s stand
Alex’s Optima Eco-Tec ECU
Alex by AEB ECU's
Alex valve saver fluid
Audi RS6 (500 PS on LPG)
KME reducers in Audi RS6’s (500 PS) engine chamber
One of two KME reducers in the Audi RS6
KME’s Fox ECU for direct petrol injection engines
Compact Dual Fuel – Emmegas’s dieselgas system
Emmegas’s ICS-03 D.I. system
Hyundai i30 LPGTECH
LPGTECH’s LGI system was presented in a Volkswagen Passat
LPGTECH’s GASDROID application that allows viewing and modifying settings of LPG system using popular mobile devices received INPRO 2014 award
LPGTECH’s dieselgas system in a MAN TGA
LPG tanks in the MAN TGA with LPGTECH’S dieselgas system
LPGTECH’s TECH-SVL valve saver kit that works with TECH Dragon injectors – INPRO 2014 award winners
LPGTECH’S TECH Dragon injectors – winners of INPRO 2014 award
LPG injector rail by Palacar
TytanGas Protect is a new brand by AC. It offers, among others, a valve saver fluid
Landi Renzo’s stand
Lovato Easy Fast Direct conversion kit
Lovato Dual Fast conversion kit
Lovato Dual Fast ECU
Elpigaz’s Drago Sport reducer for engines with up to 350 PS. The familiar shape is no coincidence
Elpigaz’s modified DEGAmix ECU
Elpigaz’s sequential DEGAmix ECU
Elpigaz’s D12 Rosso IGR injection rail
Palacar’s KR3 reducers
Inside Palacar’s KR3 reducer
CNG-powered vehicles outside Expo XXI hall
Volvo with a CNG system (VSI 2.0) and Mazda with an LPG system (Direct LiquiMax 2.0) were a part of Prins’s exposition
Prins Direct LiquiMax 2.0 system in Mazda’s engine bay (only the ECU is visible)
Prins Direct LiquiMax 2.0 in a Kia cee’d GT’s engine bay. It’s worth noticing there's a valve saver offered in brand new petrol models (it has nothing to do with the LPG system used in this car, especially that the system injects LPG in liquid state)
Prins Dieselblend 2.0 in a Iveco Stralis
A cryogenic LNG tank used in the Iveco Stralis tractor with Prins Dieselblend 2.0 system
Prins reducer used in the Prins Dieselblend 2.0
Hyundai’s stand. i20 and i30 models with LPG systems manufactured by BRC
BRC injectors in Hyundai’s engine bay
App Studio’s stand
App Studio’s Agis Direct Liquid ECU
Multivalve and LPG pump from App Studio’s Agis Direct Liquid system
AC's stand
STAG-4 QBOX Plus – AC’s new ECU
STAG Diesel in a Toyota Hilux
STAG-4 QBox Plus in Opel Astra. A new injection rail – AC W02-4 – was used. A new range of AC products (AC R02 reducer, STAG QBox Plus and STAG 200 GoFast controllers and AC W02-4 injection rail) are all part of a perfect LPG/CNG gas system, praised by the event’s organizers and awarded with INPRO 2014
STAG 400 DPI in Skoda Octavia 1.8 TSI. This year’s new products by AC S.A. were also used in this car (AC R02 reducer, AC W02-4 injection rail and Power Chip STAG Tuning). The use of Power Chip resulted in an increase of power from 165 to 193 hp. Torque went up from 240 to 280 Nm
Techland’s Quick Can ECU
Saka’s stand – this Turkish company manufactures LPG tanks
Tugra Makina’s stand – Turkish manufacturer of LPG tanks
Tugra Makina’s toroidal LPG tank
Toroidal LPG tank by Turkish company DMS Dormaksan
Evas’s stand – this Turkish company manufactures LPG tanks
Vialle’s stand
The Vialle LiquidSi system forces removal of the intake manifold when gas injectors are installed, in order to direct a nozzle that injects liquid LPG appropriately so that there’s no frost on the walls of inlet channels
Tamona’s system based on Vialle LiquidSi (Tamona manufactures ECU's for the LiquidSi)
A Renault Megane with the SIS Diesel LPG system was displayed at Stefanelli’s stand
Stefanelli’s SIS Diesel in a Ford Transit
Components of Stefanelli’s SIS Diesel system used in the Ford Transit
The VR-C Tauro CNG reducer by VersusGas will be manufactured in a modern plant which will soon be opened
STAKO’s stand, this time under Worthington banner
An example of STAKO’s LPG tank adapted to factory conversion
A range of such STAKO tanks was approved for the American market by the ASME
LPG pump used in BRC's LDI system displayed at MTM’s stand
Vapour state filter manufactured by ZWM Czaja
New filter insert for vapour state filters manufactured by ZWM Czaja uses soaked polyester and filter paper
A curiosity in the offer of Rail – AdBlue filter for diesel engines
An LPG pump assembly used in GasItaly’s LSI system
The main target for V-tech’s dynamometers are companies in the alternative fuel industry, including those that deal with gas fuel. Starting from April 2014, V-tech’s dynamometer will operate at Auto-Gaz Centrum. The device will allow performing various driving tests
Expert Auto’s stand. The company distributes Brisk Silver spark plugs dedicated to engines powered by gaseous fuels. Spark plugs for LPG/CNG-powered engines constitute about 30% of the company’s sales
NGK’s LPG LaserLine spark plugs constitute only a marginal percentage of the company’s sales, though the manufacturer assures these are top shelf products, coming straight from plugs manufactured for first assembly of engines powered by gaseous fuels. Using these plugs will not cause increased voltage in the ignition system, it stays the same as on petrol
The future of automotive gas injection systems relies on new trends in engine technology. Commonly used engines with direct petrol injection cause that gas systems for those engines are offered by a growing number of manufacturers. These are not test solutions – like they still were a couple of years ago – but systems dedicated to specific engines. But, as examples show, some systems are more universal than others.
Different manufacturers approach the topic of LPG systems for engines with direct petrol injection differently. The systems used include injecting LPG in liquid state through original petrol injectors (5th, or as some claim, 6th generation), as well as systems that inject LPG in vapour state (4th generation). Both types were represented at the event.
Systems for engines with direct petrol injection were represented, among others, by the Agis Direct Liquid developed by App Studio. It doses liquid gas straight into combustion chambers through petrol injectors. The manufacturer claims this system is versatile and soon (within a few months after the fair) will be included in the company’s offer in Poland.
Another Polish manufacturer – Auto-Gaz Centrum – presented the Zenit Pro Direct system that doses LPG in vapour state. The ECU carries out post-injections of petrol that ensures cooling of petrol injectors’ tips and cleaning them of any combustion products. This system was awarded the INPRO 2014 award by the fair organizer.
KME also went back to the idea of powering engines with direct petrol injection, presenting the Fox ECU for such engines during GasShow 2014.
Another system that uses the idea of injecting LPG in liquid state through petrol injectors was the TECH LGI (Liquid Gas Injection) manufactured by LPGTECH. Work on indirect liquid state injection started 2 years ago. The currently presented systems injects liquid LPG straight to combustion chambers. Unlike other such systems, LGI has no additional petrol pump. LPGTECH wants to introduce the TECH LGI system to their offer in 2014.
The Dutch company Prins presented very interesting systems for engines with direct petrol injection. This manufacturer offers both types of systems (indirect injection of vapour state LPG and direct injection of liquid state LPG through petrol injectors), claiming that both solutions may be used, depending on the converted engine.
The Prins VSI 2.0 DI (indirect vapour state injection) supplies the engine with post-injections of minimum amounts of petrol. According to the manufacturer, depending on the working conditions, the amount of petrol in total fuel consumption ranges from 3 to 5%. The system is covered by a 3-year warranty.
The Prins Direct LiquiMax 2.0 doses gas in liquid state directly into combustion chambers. This system is covered by a 5-year warranty. Both Dutch systems for engines with direct petrol injection won INPRO 2014 awards.
Landi Renzo Poland is getting ready to put the Lovato Easy Fast Direct system on the market. It’s a system that doses LPG in vapour state. Prior to the start of sales, a series of trainings will be carried out that will familiarize installers with build and operation of engines with direct petrol injection, and with installation techniques.
AC also showed their system that’s been available for some time – the STAG 400 DPI.
Indirect liquid state LPG injection systems
LiquidSi – presented by Vialle – is the company’s first LPG liquid state system available at price range comparable to top shelf 4th generation systems. This translates to a lot of interest in this system and it keeps on becoming more and more popular. A similar system was presented by Tamona, a company that supplies Vialle’s LiquidSi with ECU's.
Visitors could also learn about the LSI (Liquid Sequential Injection) system at GasItaly’s stand.
ECU's
Many manufacturers presented new ECU's for gas systems. These were usually cheaper and simplified devices, offering basic functions used to adapt the most popular engines, very easy to install and calibrate – a nod to conversion shops that install gas systems.
Such devices include the 32-pin STAG 200 GoFast ECU with its assembly (there’s no need to connect positive electrical signal and RPM signal), starting and calibration (all parameters are on one screen) simplified as much as possible. The STAG 200 GoFast represents the more affordable range of STAG ECU's.
Another new ECU developed by AC is the STAG-4 QBox Plus enhanced with additional features (such as enhanced Intelligent Auto-adaptation System and OBD reader). The QBox Plus represents the range of more complex LPG ECU's by AC.
Tamona from Lithuania presented a very simple ECU. The TGstream-PS is an ECU integrated with a gas pressure and temperature sensor. It uses only the reducer’s temperature sensor.
Europegas’s Oscar 32 OBD is – according to the manufacturer – the smallest ECU with OBD compatibility on the market. It’s designed for the most popular 4-cylinder engines on the market and easy to install (limited number of signals that have to be connected, and simplified configuration and auto-calibration). The ECU – equipped with a 32-pin connector – got the INPRO 2014 award. It will be sold in Poland by Inter Cars as the 4Gas II.
Alex has also introduced new ECU's to their offer. These are AEB products with appropriately customized software and are a part of Alex by AEB range. The company decided to work with the Italians focusing mostly on systems for engines with direct petrol injection.
Elpigaz added a new Stella Vela ECU for 4-cylinder engines to their PopularLine series. The company also presented a new Stella 4DPI 6/8 ECU. It’s able to register current waveforms of petrol injectors (like an oscilloscope) to set their appropriate emulation. This product has been awarded the INPRO 2014 award.
Techland from Białystok is a new ECU manufacturer on the Polish market. The company used to be only a wholesaler of LPG systems. Quick Start and Quick Can ECU's are available for 4-, 6-, and 8-cylinder engines.
To meet market demand, also Landi Renzo introduces an economical gas system based on the new 32-pin Lovato E-Go ECU. It’s an economical version of the Lovato Smart system, without additional functions. It’s use will be limited to the most popular 4-cylinder engines on the market. The ECU will work with Lovato JP rails, which – unlike the ones used in the Lovato Smart – will have the option of regenerating.
Among those awarded with INPRO 2014 awards were also the Nevo Pro ECU manufactured by KME and LPGTECH’s TECH-X3X OBD LBR controller.
Reducers
AC presented their single-stage AC-R02 reducer designed for engines with up to 120 PS. This reducer is characterized by excellent thermal and pressure stability. Even while working at maximum efficiency – which happens very rarely – the drop in output pressure is minimal, and variations of this parameter depending on the pressure in the tank are negligible.
VersusGas presented a very interesting reducer. The VR-C Tauro is a pressure reducer for CNG systems. It’s small, but ensures high efficiency level at about 100 kg/h. This is due to patented solutions used in this device. This reducer got the INPRO 2014 award.
KME presented the Twin Special Edition reducer that can power 408 PS engines. It consists of two joined Tur reducers. One is a mirror image of the other. Pressure and temperature stability provides the right amount of gas under the engine’s all operating conditions.
Interestingly, KME reducers are offered by Elpigaz under the Drago brand. These are the Drago Grande (up to 200 PS) and the Drago Sport (up to 350 PS) reducers.
The organizers once again praised reducers manufactured by Palacar. KR-03 reducers got the INPRO 2014 award. They serve with engines of up to 250 and up to 400 PS.
App Studio will soon start selling their new reducer. The reducer, which we wrote about back in 2012, will be available in the second half of 2014. Its body will be a casting made in cooperation with another company, whereas all the covers will be manufactured by App Studio from plastic.
LPG injectors
Europegas presented an interesting injector. The EG2000, as it's called, evolved from Hana injectors. The difference is that this new product is demountable, which makes it easier to remove any impurities from it.
Palacar debuted their new injection rail at the GasShow. The product is a well-thought design that uses materials with appropriate magnetism that provide swift operation. A chromium layer was brush-plated onto the 3 g piston (it ensures high durability), as well as a very thin layer of Teflon protecting it from pollution that would otherwise stick to its surface.
The AC W02-1 is a new injector by AC. The injector is ribbed to give up more heat. Its characteristics change slightly during the operation period which is estimated by the manufacturer at 100 thousand kilometers in urban conditions and 200 thousand kilometers outside cities. This injector is demountable.
LPGTECH received an award at the fair for their TECH Dragon injector. Their injector is really fast (it opens up in less than 1,9 ms and closes in less than 0,9 ms).
The new Eco Evo injection rail was presented at Landi Renzo’s stand. The rail – manufactured by MED – will be used in Omegas Evo OBD systems used as 0 km applications. It will not be available on the aftermarket. Another new rail offered by Landi Renzo is manufactured by AEB and mated with Omegas Evo non-OBD systems.
Diesel-gas systems
Gas systems for self-ignition engines are also very popular. Although savings from their use are biggest with engines used in trucks and powered by CNG, LPG systems are also constantly developed. Many manufacturers started making such systems or introducing them to the Polish market, and the companies that already operate in Poland introduce new systems that are more attractive, allow precise calibration and bring the user (or carrier) additional benefits, such as being able to monitor the car’s work in real time. One such system – Solaris Diesel Premium – is offered by Car-Gaz.
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